Simrad ROBERTSON AP45 User Manual

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Summary of Contents

Page 1 - Robertson AP45

INSTRUCTION MANUALRobertson AP45Autopilot20220042/6/02

Page 2

Page IV Robertson AP45 AutopilotTable of contentsSimrad Robertson ASEgersund - NorwayFIG. 5-8 AP45/FI100-40 FLUXGATE INTERFACE - WIRING...

Page 3

Page 7-4 Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayG45 GYRO INTERFACEReadjusting procedure of 2,5V reference voltage

Page 4

Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayPage 7-5Factory settings:LANGUAGE: ENGLISHCOMPASS: MAGN. COMPASSOFF COUR

Page 5 - IMPORTANT!

Page 7-6 Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayStep through the loop by pressing the WEATHER button.Display text

Page 6 - Modification record

Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayPage 7-7Proceeding through the DEBUG-mode you will get access to the adjus

Page 7 - TABLE OF CONTENTS

Page 7-8 Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayThe AP45 is as a standard set up with the NMEA 0183 CTS&XTE m

Page 8

Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-18. SPARE PARTS AND DRAWINGS20159240 AP45 Control Unit w/i

Page 9 - LIST OF DRAWINGS

Page 8-2 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayFig. 8-1AP45 Exploded viewNote!Pos. 3 (N40 Nav. Interface

Page 10

Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-3Fig. 8-2AP45 Signal referenceJ1 1 N.C. 2 Watch alarm sen

Page 11 - 1. GENERAL INFORMATION

Page 8-4 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - Norway20120861 CD109 Course Detector with holder20120721 1 CD10

Page 12

Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-520157202 G40A Gyro Interface Unit20157228 G40A PC-board as

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Robertson AP45 AutopilotGeneral InformationSimrad Robertson ASEgersund - NorwayPage 1-11. GENERAL INFORMATIONToday Simrad manufacture a complete rang

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Page 8-6 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayFig. 8-5G40A Circuit diagram

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Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-720158200 G45 Gyro Interface (1:1 SYNC)20158226 G45 PCB as

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Page 8-8 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayFig. 8-7G45 Circuit diagram

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Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-920155008 FI100-40/VDO Fluxgate Interface20155206 FI100-40/

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Page 8-10 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - Norway21102579 J45S Junction Unit21102827 PC-board complete211

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Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-11Fig. 8-10J45S Circuit diagram

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Page 8-12 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - Norway21102611 J45A Junction Unit21099981 J101A-40 Junction Un

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Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-13Fig. 8-12J45A Circuit diagram

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Page 8-14 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - Norway20171377 F200-40 Remote Control w/mounting accessories20

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Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-15Fig. 8-14F200-40 Circuit diagram

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Page 1-2 Robertson AP45 AutopilotGeneral InformationSimrad Robertson ASEgersund - Norway1. Magnetic compass with CD109 Course Detector2. RFC35NS Flu

Page 25

Page 8-16 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - Norway23601800 S9 Non Follow Up steering lever23601859 Lever w

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Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - NorwayPage 8-1722015655 RI9 Rudder Angle Indicator22015663 Mounting kit2

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Page 8-18 Robertson AP45 AutopilotSpare parts and drawingsSimrad Robertson ASEgersund - Norway

Page 28 - * * * * *

Robertson AP45 AutopilotSales and service worldwideSimrad Robertson ASEgersund - NorwayPage 9-19. Sales and service worldwide (150502)EUROPEAUSTRIAAl

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Page 9-2 Robertson AP45 AutopilotSales and service worldwideSimrad Robertson ASEgersund - NorwaySOUTH AFRICAMarine Radio AcousticDevicesP O Box 12076N

Page 30 - SELECT SENS.TYPE

Robertson AP45 AutopilotGeneral InformationSimrad Robertson ASEgersund - NorwayPage 1-3Except for a bigger cabinet, the J45S and the J45A junction uni

Page 31 - PRESS RES BUTTON

Page 1-4 Robertson AP45 AutopilotGeneral InformationSimrad Robertson ASEgersund - NorwayRI9 Rudder Angle IndicatorRI9 is an analogue indicator showing

Page 32 - Operation

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-12. OPERATION OF THE AUTOPILOTFig. 2-1AP45 Control Unit - front panelAP45

Page 33

Page 2-2 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayAny difference between course to steer and the vessel's actual head

Page 34

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-3ALARMThe acoustic alarm is reset by pressing the red alarm push button.Al

Page 35

Page 2-4 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayThese buttons are used to alter various settings. Each time one button i

Page 36

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-5The PORT and STBD push buttons are for minor course adjustments, pressedo

Page 37

This page is intentionally left blank.

Page 38

Page 2-6 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayWAYPOI NT 1WAYPOI NT 2WAYPOI NT 3New heading = 70°Heading =100°INFO DISP

Page 39 - 4. TECHNICAL SPECIFICATIONS

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-7Example:R indicates that the vessel is located to the right of the bearin

Page 40

Page 2-8 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayFor some navigational receivers, bearing to a waypoint or course to stee

Page 41

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-9WAYPOINT 1WAYPOI NT 2WAYPOINT 3Updat eUpdat eUpdat eALARMACCEPT CHANGE?Y:

Page 42

Page 2-10 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayThe different types of Remote Controls that can be connected to AP45, h

Page 43

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-11F200-40 with dodgingPress AP45ModeFunction AP45 Display F200 DisplayMANU

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Page 2-12 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayAlternative operation.The S9 can be configured in four alternatives. At

Page 45

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-13Alternative 3 (R = 3K)S9 Lever AP45 Mode Function AP45 DisplaysIN MANUAL

Page 46

Page 2-14 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayOperationThe FU91 is activated by operating the push totake command (PT

Page 47

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-15Multiple FU91 installationThe operation of each lever is identical to ab

Page 48

NOTE!Simrad Egersund AS makes every effort to ensure that the informationcontained within this document is correct. However, our equipment iscontinuou

Page 49

Page 2-16 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayThe following fault warnings may be shown on the Information Display:OF

Page 50

Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - NorwayPage 2-17A selection of standard settings is then automatically entered into the

Page 51 - 5. INSTALLATION

Page 2-18 Robertson AP45 AutopilotOperationSimrad Robertson ASEgersund - Norway.

Page 52

Robertson AP45 AutopilotDesign and theory of operationSimrad Robertson ASEgersund - NorwayPage 3-13. DESIGN AND THEORY OF OPERATIONAn autopilot is an

Page 53 - AP45 External cabling diagram

Page 3-2 Robertson AP45 AutopilotDesign and theory of operationSimrad Robertson ASEgersund - NorwayIn order to stop the rudder movement, a feedback si

Page 54

Robertson AP45 AutopilotDesign and theory of operationSimrad Robertson ASEgersund - NorwayPage 3-3The rudder feedback unit transmits rudder angle info

Page 55

Page 3-4 Robertson AP45 AutopilotDesign and theory of operationSimrad Robertson ASEgersund - NorwayRF14XU is equipped with two sets of limit switches.

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Robertson AP45 AutopilotDesign and theory of operationSimrad Robertson ASEgersund - NorwayPage 3-5Fig. 3-6Solenoids with positive commonFig. 3-7Soleno

Page 57

Page 3-6 Robertson AP45 AutopilotDesign and theory of operationSimrad Robertson ASEgersund - NorwayThe J45A operates reversible hydraulic power units

Page 58

Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayPage 4-14. TECHNICAL SPECIFICATIONSDimensions: ...

Page 59

Robertson AP45 Modification recordSimrad Robertson ASEgersund - NorwayMODIFICATION RECORDRobertson AP45 AutopilotDocument revisionsRev. Written by Che

Page 60

Page 4-2 Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayDimensions: ...

Page 61

Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayPage 4-3Dimensions...See Fig. 4-3Heading output: ...Se

Page 62

Page 4-4 Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayDimensions: ...

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Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayPage 4-5Dimensions:...

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Page 4-6 Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayDimensions: ...

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Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayPage 4-7Dimensions:...

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Page 4-8 Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayDimensions:...

Page 67

Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayPage 4-9Dimensions:...See Fig. 4-11.Wei

Page 68 - RF14XU ELECTRONIC MODULE

Page 4-10 Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayDimensions: ...

Page 69

Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayPage 4-11Dimensions:...See Fig. 4-14.We

Page 70

Robertson AP45 Modification recordSimrad Robertson ASEgersund - NorwayIMPORTANT!An autopilot is a very useful navigational aid, but DOES NOT under any

Page 71

Page 4-12 Robertson AP45 AutopilotTechnical specificationsSimrad Robertson ASEgersund - NorwayDimensions:...

Page 72 - Fig. 5-23

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-15. INSTALLATIONCare should be taken when unpacking and handling the e

Page 73 - Fig. 5-24

Page 5-2 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayThe cable conductors are connected to the connector block according t

Page 74 - Fig. 5-25

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-3Fig. 5-4AP45 External cabling diagram

Page 75 - AP45/J45 Wiring diagram

Page 5-4 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayAP45 is designed for connection to one compass only. However, a combi

Page 76

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-5The course detector ismounted on the ship'smagnetic compass totra

Page 77

Page 5-6 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayFWDThe RFC35NS (part no. 22083596) substitutes the Robertson RFC250 F

Page 78

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-7Fig. 5-6 AP45/RFC35NS - connectionJ1NMEAJ2ROBNETJ3EXT.COMPVIN-WHITE (

Page 79

Page 5-8 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - Norwayconfirmation in the display if the AP45 has a software revision earli

Page 80

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-9The G40A is required when a Gyro Compass with geared synchro or steppe

Page 81

Robertson AP45 Modification recordSimrad Robertson ASEgersund - Norway

Page 82

Page 5-10 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayFig. 5-10G40A PC-board - Switch locationPower turn-onAfter power tur

Page 83 - RUDDER FEEDBACK

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-11The G45 is required when a gyrocompass with 1:1 ratio synchro signal

Page 84

Page 5-12 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayFig. 5-13G45 Input/output(Part of RGC Gyrocompass delivery)The RGC S

Page 85

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-13The RF45X is normally mounted with theshaft pointing upwards. It can,

Page 86

Page 5-14 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - Norwaymanually h.o. - h.o. and make sure the transmission link is moving f

Page 87

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-15Fig. 5-18RF45 TemplateScale 1:1

Page 88

Page 5-16 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - Norway

Page 89

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-17Electrical installationElectrical connection is shown in Fig. 5-21. T

Page 90

Page 5-18 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayVIOLETBROWNPINKBLACKREDWHITEWHITEBLACKREDBLUE (GND)YELLOW (+5V)GREEN

Page 91

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-19On the inside of the feedback unit cover, a piece of moisture protect

Page 92

Robertson AP45 AutopilotTable of contentsSimrad Robertson ASEgersund - NorwayPage ITABLE OF CONTENTS1. GENERAL INFORMATION...

Page 93

Page 5-20 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayThe unit has separate mains supply for the autopilot electronics and

Page 94

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-21The junction unit is made for bulkhead mounting and secured by two sc

Page 95

Page 5-22 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayFig. 5-23AP45 Wiring diagram - basic system (015936H)

Page 96

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-23Fig. 5-24AP45 Wiring diagram - solenoids with positive common (015936

Page 97 - 7. TROUBLE SHOOTING

Page 5-24 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayFig. 5-25AP45 Wiring diagram - solenoids with negative common (01593

Page 98

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-25Fig. 5-26AP45/J45 Wiring diagram

Page 99

Page 5-26 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayThis unit is fixed to a mounting bracket, which is secured by four s

Page 100 - Egersund - Norway

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-27The different alternatives are described on page 2-12, and are the re

Page 101

Page 5-28 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayMountingFig. 5-31FU91 MountingFor bulkhead mounting, use the 8 bushi

Page 102

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-29Fig. 5-33FU91 with mode switchingThe two diodes (1N4002 or similar) a

Page 103

Page II Robertson AP45 AutopilotTable of contentsSimrad Robertson ASEgersund - NorwayRI9 Rudder Angle Indicator ...

Page 104

Page 5-30 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayThe unit is mounted to bulkhead or panel by two screws from the fron

Page 105 - 8. SPARE PARTS AND DRAWINGS

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-31The RI9 is designed for bulkhead or panel mounting, and should be pla

Page 106

Page 5-32 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayFig. 5-38 RI9 Input signal selectionNote!When changing from voltage

Page 107

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-33The RI35 is designed for flush, bulkhead or bracket mounting, and sho

Page 108

Page 5-34 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPanel mounting• Make a panel cut-out of 126 x 102 mm.• Use the sup

Page 109

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-35IlluminationThe scale is illuminated by internal LED’s. The illuminat

Page 110 - G40A Circuit diagram

Page 5-36 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayThe AP45 is preset to accept signals of NMEA 0183 format. For 180/18

Page 111

Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - NorwayPage 5-37The output from the navigational receiver is connected to AP45 J3 pin

Page 112 - Fig. 8-7

Page 5-38 Robertson AP45 AutopilotInstallationSimrad Robertson ASEgersund - Norway

Page 113

Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - NorwayPage 6-16. START-UP PROCEDURE/ COMMISSIONINGAfter finis

Page 114

Robertson AP45 AutopilotTable of contentsSimrad Robertson ASEgersund - NorwayPage III7. TROUBLE SHOOTING ...

Page 115 - J45S Circuit diagram

Page 6-2 Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - NorwayThe rudder speed is a contributing factor to au

Page 116

Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - NorwayPage 6-3will be shown in the informationdisplay instead

Page 117 - J45A Circuit diagram

Page 6-4 Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - NorwayAP45 has been set up for magnetic compass from

Page 118

Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - NorwayPage 6-5The COUNTER RUDDER serves two purposes, firstly

Page 119 - F200-40 Circuit diagram

Page 6-6 Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - NorwayIn some occasions, e.g. at very low speed, it m

Page 120

Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - NorwayPage 6-74. Make several major course changes to test th

Page 121

Page 6-8 Robertson AP45 AutopilotStart-Up procedure / CommissioningSimrad Robertson ASEgersund - Norway

Page 122

Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayPage 7-17. TROUBLE SHOOTINGThe following fault warnings may be shown on t

Page 123

Page 7-2 Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayCheck that the nav. receiver is turned on and set up properly (se

Page 124

Robertson AP45 AutopilotTrouble shootingSimrad Robertson ASEgersund - NorwayPage 7-3b. Enter the DEBUG-mode (see page 7-5) and verify that the sine a

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